By CHRISTOPHER BAXTER AND MATTHEW STANMYRE
Late in 2006, the CEO and co-founder of FieldTurf — the leading maker of artificial sports fields — urgently emailed a supplier about a new turf being marketed and sold to the public as the best money could buy.
The issue was so pressing, some of the messages went out on New Year’s Eve.
The subject was so troubling, it could cripple both companies.
And the problem was so basic, anyone could understand it: Fields were falling apart before they should.
Ten months later, FieldTurf executives flew to New Jersey to check out the product, known as Duraspine, in one of their most lucrative markets. They discovered more trouble. The turf was breaking apart and lying flat, undermining their own breathless marketing materials that heralded its revolutionary durability.
The stakes couldn’t have been higher. Sales to schools and towns across the country were skyrocketing, and the company was turning big profits off taxpayers. A problem this significant, if people knew, could cost tens of millions in warranty claims and ruin its prized reputation for quality.
So FieldTurf powered on, full steam ahead, keeping customers in the dark even as the Great Recession was forcing communities to cut school programs and lay off teachers and police officers.
All told, from 2005 until Duraspine was discontinued in 2012, records show FieldTurf sold 1,428 of the fields throughout the U.S. — including 164 in New Jersey — for an estimated $570 million in revenue.
https://fieldturf.nj.com/2/